With stateoftheart technology, our comprehensive selection of stacking and reclaiming systems is optimised to suit the unique specifications of your cement plant ensuring you. Nsqf level minimum educational qualifications maximum educational qualifications 3 iti mechanical pass diploma mechanical. Stacker cum reclaimer is the heart of the coal handling plant. Each stockpile is reclaimed using two different boom slew positions. As pioneers in the stacker reclaimer market, schade has a long and distinguished reputation for innovative engineering and superior quality. Bucket wheel stacker reclaimers for coal handling at export terminals and steel mills. Portal reclaimer in a phosphate product storage with 51. There are different types of stacker as per to the application of the raw they are. In this part of research, designing a stacker reclaimer in software staad. Need of stackers and reclaimers since bulk materials arrival time at a plant is much shorter as compared. Pdf this paper focuses on the methodology to calculate the effective reclaiming capacity of railmounted. As pioneers in the stacker reclaimer market, schade has a long and distin guished reputation for innovative engineering and superior quality.
Operation of stacker reclaimer the stacker reclaimer is provided to stack the excess coal received from the mines and to reclaim the coal, as and when required. Rockwell automation mining solution stacker reclaimers. Thanks to specific design improvements the new drum reclaimers combine. Its height above the top of the pile is kept at a minimum distance to reduce dust emission. Railmounted bucket wheel stacker reclaimer with a slewing boom. Development and structural analysis of masthead for a twin. Stack reclaimers are popular when heavy industrial processes. Industrial solutions bucket wheel and drum reclaimers advanced technology and reliability for your. Consult metso corporations entire bucketwheel stacker reclaimer brochure catalogue on directindustry. We offer an extensive selection of stacker and reclaimer systems to meet precisely your needs. Trailer design overall length number of track wheels elevator conveyor bucket wheel stacker reclaimer, trencher design. Stackers and reclaimers are specialized for their respec tive operations, but a stacker reclaimer is capable of handling both. Backed by decades of experience, with more than 600 references throughout the world, schade provides stockyard equipment of customised design and leading edge stacker reclaimer technology.
Stacker reclaimer operator 2 page job role stacker reclaimer operator role description this job is all about the operation of stacker conveyor and reclaimer for material handling agglomeration function. At dry bulk terminals, combined machines for stacking and reclaiming stacker reclaimers are generally installed to handle the incoming as well as the outgoing flow of bulk materials. Bucketwheel stacker reclaimers travel on a rail track alongside the piles offering a possibility for selective stacking and recovery of materials in different. The stacking method depends firstly on the required blending ratio. Pdf methodology to calculate the effective reclaiming capacity. I need english version sandard specification, operation manual, maintenance handbook about stacker and reclaimer, because our products are saled to other countrys. This system is indispensable at ironworks, power plants, ports, and mines. Railmounted bucket wheel stackerreclaimer with a slewing boom. Stacker cum reclaimer bevcon wayors bulk made simple. Flsmidth has commissioned some of the largest stackers and reclaimers in the cement industry, matching kiln throughputs of up to 12,000,000 tpd. Schade at the forefront of stackerreclaimer technology. The central function of stockyards in the field of bulk materials handling lies in the buffering, blending and storage between incoming and outgoing materials. Metso designs control systems for precise machine regulation. Construction, working and maintenance of stackers and.
Bruks circular overpile stacker reclaimer cold weather. Schade are developing a new series of circular stacker and reclaimer systems to extend the diameter to 150 metres. The bucket wheel, generally of cellless design with buckets fixed around its periphery is. The reclaimer main frame is of a heavy structural design and is the primary structure for the machine. Performance optimization of 1800mt capacity stacker reclaimer in. The following points need to be checked before returning stacker reclaimer into service. Industrial solutions bucket wheel and drum reclaimers. Reclaimer chain and flight assemblies function like scraper. Sow for stacker and reclaimer inspection and evaluation. Flsmidth has commissioned some of the largest stackers and reclaimers in the cement industry, matching kiln through puts of up to 12,000,000 tpd. According to design parameters of the machine and block di. Fmws stacker reclaimer systems and their firstinfirstout wood chip handling process make fmw the uncontested no. Ldc tm3 th th th lmin mm ms mmin mmin mm 17,5 imt usa coal 1. The rail mounted stacker reclaimer is suitable for serving two parallel stockpile, one on either side of the track rails.
Custom design metso stacker reclaimers are custombuilt for each individual application, with. A large portal scraper with cement plant in florida. Stacker is equipment used to stack the material from a pile raw material and transfer it to the department. The stacker is located on the centre column, allowing rotation in both directions. Bucketwheel stacker reclaimer brochure metso corporation pdf. Our dependable stackers and reclaimers make quick work of arranging your bulk materials. Kawasaki has been developing stackers, reclaimers, as well as stacker reclaimers, based on its technologies for gantry. Sow for stacker and reclaimer inspection and evaluation 1 p a g e. The bridge type bucket wheel reclaimer reclaims, blends and. From extraction, processing and transportation to bulk material storage and shipping, mining operations teams face many challenges to minimize. Bucketwheel stacker reclaimer brochure metso corporation. Stacker reclaimer pdf for mac performs this task well, but its lack of features and relatively complicated interface may make it a less desirable option for average users. This gives an effective volume of 400,000m3 or 360,000 tonnes of coal and provides sufficient storage to supply two 600mw generating sets from a single circular stacker and reclaimer.
Humanmachine interface hmi the hmi system links the operator and the programmable logic control plc control system via a userfriendly, on. This allows the aforementioned stacker and reclaimer systems to be used for a large number of industries, and also allows full compatibility with most of the aftermarket equipment installations and fixture parts. Reclaimer the reclaimer is selected depending on the task of the storage and the material properties. Takraf combined stacker reclaimers with bucketwheel boom are primarily employed where medium or large or very large material flows are to be stacked and then later reclaimed by the same machine. Our typical machines cover the following flow rates and sizes. In this research of the economical design different components have been described. In 2008 coal operations were further expanded with a new. Metso designs control systems for precise machine regulation metso stacker reclaimer control systems are designed with the operator in mind, from the novice to the experienced controls technician. The machine is designed to operate with a yard conveyor for stacking and discharging at the same end during reclaiming i. Stackerreclaimer maintenance handbook bulkonline forums. Another handy feature is the clear image cache button, which begins a new search. Stackerreclaimer systems manufactured by kee projects are known for their loadhandling pedigree, and high modularity. Combined bucket wheel stacker reclaimer koch mvt combined stacker reclaimer perform stockpiling using all established stacking and reclaimming.
Stacker with 2,000 th capacity and two portal reclaimers with 64. Pdf methodology to calculate the effective reclaiming. Construction, working and maintenance of stackers and reclaimers. Bucket wheel stacker reclaimer industrial solutions for the mining and materials handling industry tkis emo sr 0032 e 11 2016 technical specification general data design type. Pdf steel optimization of stacker recalimer grd journals.
The stockyards for mines, power plants, beneficiation plants, ports and terminals are developed in a circular or longitudinal layout incorporating feed conveyors, stackers and reclaimers. Advanced technology and reliability in europe s largest. Stacker bucket wheel stacker reclaimer shiploader 2,000 th linear slewing and luffing stacker 1,540 th linear luffing stacker 3,0002,400 th stacker reclaimer bucket wheel reclaimer 3,300 th reclaimer 15,500 th shiploader bucket wheel continuously scoops up bulk material piled in a yard, such as coal or iron ore, and discharges it onto a. Metso stacker reclaimers are custombuilt for each indi. This paper focuses on the methodology to calculate the effective reclaiming capacity of railmounted bucket wheel reclaimers, and stacker reclaimers, for largescale raw bulk material handling. Elecon is a company with international standards and worldclass capabilities, and today stands as asias largest gear manufacturer and an integrated solution provider for entire value chain in material handling systems. The circular homogenizing stacker reclaimer system is staking material in one ring shaped pile.